So, I designed a new deck that will fit all headset tubes, brakes and wheels. It's about 1-1.5 pounds heavier than a reinforced pro deck. I'm planning on making a prototype soon, but I have added here some frontal design plans. The first is of the fold mech portion, the second is the deck everywhere else. all pieces are 1/8" thick Aluminum. The blue bolts in the second image is a profile view of some 48 countersunk machine screws that will hold the deck together. Projection costs put it at about $60-$75. Be nice...
Edit:
Okay, so I did some further modeling on CAD. Man does it look sweet... anyways, heres the deck...
Edit (August 14th, 2008):
Okay, the deck's been done now for about three weeks, but my internet was down
The deck is pretty solid. but i still have to work out some bending problems. nothing major just some wiggle in the drop-outs, you can barely notice. It weighs 9 lb. and feels strong as an ox. heres some pics
Sorry for the quality is some of them...
Edit:
Okay, so I did some further modeling on CAD. Man does it look sweet... anyways, heres the deck...
Edit (August 14th, 2008):
Okay, the deck's been done now for about three weeks, but my internet was down
The deck is pretty solid. but i still have to work out some bending problems. nothing major just some wiggle in the drop-outs, you can barely notice. It weighs 9 lb. and feels strong as an ox. heres some pics
Sorry for the quality is some of them...