my once pieces steer tube is to small for threadless forks

[Taylor_Davis]

ok well i build one pieces using ajs how to and when i put my threadles fork i build into them it doesnt go in past the relief cut.
this is the metal i have
http://www.onlinemetals.com/merchant.cfm?pid=7341&step=4&id=250&top_cat=197
i was wondering if i could use this or if the wall was to thin and if it would be to big on the fork cuz i just need a little more space.
http://www.onlinemetals.com/merchant.cfm?pid=7340&step=4&id=250&top_cat=197
not even a stock threaded fork will go farther then the relief please help!!!

 

[olsen726]

just cut a longer relief cut?

 

[kolbycrouch]

um file it down a little inside
thats all i can suggest really unless you want to make a longer cut

 

[Taylor_Davis]

ok then i mean my cuts already longer then stock. and i sanded inside it a little. and sanded the fork tube down.

 

[Rob.]

put reliefs on both sides if it completely fails.

otherwise file inside / cut moar.

 

[SPARTAN WORRIOR]

taylor this wont be a problem when you make my bars will it?

 

[Taylor_Davis]

no it wont cuz my fork has a long fork tube unlike others

 

[demo]

i used that. you have to streach the bars. i cant discribe it.

that other piece is way to big.

when u strech bars ur reliefwe cut is 2 1/2 inches. and there is a small 1 inch one on the oppositim side.. then take sum vise grips and bend the bottom of ur bars out. not to far.. then put ur star nut in and hammer the fuckk outa the cross bar to get them on.

i have a 9 1/2 fork tube .. and i USEDD this. not i ride something special..

 

[Taylor_Davis]

ok cool i had longer but i cut it down to fit thanks!!!! i have pipe stretching tools for cars so ill try that as well.